Simulation Ability


Our project team (all composed of experienced development, design and application engineers) adopts modern design tools and excellent project management to ensure our excellent quality standards. To ensure that this feature is maintained in the future, our engineers continue to research in many areas, including signal integrity, EMC, cooling, shock and vibration resistance, and surface treatment.

Our project team (all composed of experienced development, design and application engineers) adopts modern design tools and excellent project management to ensure our excellent quality standards. To ensure that this feature is maintained in the future, our engineers continue to research in many areas, including signal integrity, EMC, cooling, shock and vibration resistance, and surface treatment.

 

Optimize the design for maximum performance:

The latest CAD software, simulation tools and measuring equipment
Experienced R&D team
Latest wiring tools
The three-dimensional design model runs through the entire production process

 

Modeling, simulation and measurement:
In each development stage, there is a task that needs to be treated as a priority, that is, 100% continuous quality assurance. Our engineers and technicians all use the most advanced modeling and simulation tools, measuring instruments, and internally designed high-performance test adapters. In this way, we can optimize the development process and as far as possible from the wiring stage to ensure that we provide customers with the best quality and highest performance products. If further testing is required, we will cooperate with certified testing and inspection agencies.

 

Development process and high reliability:

For interference emission and interference immunity: EMC/CE test location
Circuit simulation: P-Spice
Complete signal measurement: use Andoft Designer software for backplane simulation
Signal rate simulation test
For thermal simulation: Flotherm
For thermal testing: wind tunnel and climate chamber
Shock and vibration test
Ip protection ability test

 

Failure analysis of metal materials

Main failure type

 

Fracture failure

Cleavage fracture failure, dimple fracture failure, quasi-cleavage fracture failure, fatigue fracture failure, creep fracture failure, stress corrosion fracture failure, intergranular fracture failure, liquid or solid metal brittle fracture failure, hydrogen embrittlement failure failure, slippage Separation failure, etc.

Deformation failure

Failure of elastic deformation and failure of plastic deformation.

Wear failure

Adhesive wear failure, abrasive wear failure, corrosion wear failure, deformation wear failure, surface fatigue wear failure, impact wear failure, fretting wear failure, etc.

Corrosion failure

Direct chemical corrosion failure, electrochemical corrosion failure, pitting corrosion failure, local corrosion failure, intergranular corrosion failure, selective corrosion failure, crevice corrosion failure, biological corrosion failure, abrasion corrosion failure, hydrogen damage failure, stress corrosion failure, etc.

 

Failure analysis detection method

 

Chemical composition analysis

Spark direct reading spectrometer (OES), inductively coupled plasma emission spectrometer (ICP-OES), energy spectrum analysis (EDS), X-ray fluorescence spectrometer (XRF), carbon sulfur analyzer, oxygen, nitrogen and hydrogen analyzer, XRD test

Mechanical performance verification

Tensile test, impact test, bending test, flattening/flaring/curling test, shear test, compression test

Hardness Testing

Brinell hardness, Rockwell hardness, Vickers hardness, micro Vickers hardness, Knoop hardness

Metallographic analysis

Metallographic structure, grain size, non-metallic inclusions, coating thickness, macro inspection

Fracture analysis

Stereo microscope analysis, scanning electron microscope analysis

Foreign body analysis

Scanning electron microscope-energy spectrometer (SEM-EDS)

Corrosion test

Neutral salt spray test, acid salt spray test AASS, copper ion accelerated salt spray test CASS, cyclic salt spray test, intergranular corrosion, brass dezincification corrosion resistance test

Non-destructive testing

Ultrasonic flaw detection UT, magnetic particle flaw detection MT, penetrant flaw detection PT, eddy current flaw detection ET, radiographic flaw detection RT